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TM-279836C 2018-08\nProcesses\nMIG (GMAW) Welding\nFlux Cored (FCAW) Welding\nStick (SMAW) Welding\nTIG (GTAW) Welding\nAir Plasma Cutting and Gouging with Spectrum® Unit\nAir Carbon Arc (CAC-A) Cutting and Gouging\nDescription\nEngine Driven Welder/Generator\nTrailblazer® 325 Diesel\nPARTS LIST\nEff w/Serial No. MH350899R And Following\nFile: Engine Drive\nwww.MillerWelds.com SECTION 13 – PARTS LIST\nFigure 12-1 Main Assembly\nTM-279836 Page 84\nTrailblazer 325 Diesel Eff w/Serial No. MH350899R And Following\nFigure 12-1. Main Assembly\nItem No.\nDia.\nMkgs.\nPart No.\nDescription\nQuantity\n1 . . . . . . . . . . . . . . . . Front Panel Assembly . . . . . . . . . . . . . . 1\n2 . . . . . . . . . . . . . . . . Stabilizer Assy (Standard Models) . . . . . . 1\n3 . . . . . . . . . . . . . . . . Stabilizer Assy (Models W/Excel Synth Aux) 1\n4 . . . . . . . . . . . . . . . . Washer, Dragon Tooth .270x.68000x.031 Cop Pl 1\n5 . . . . . . . . . . . . . . . . Assy, IGBT/Capacitor (TB325 Diesel) (Figure 12-4) 1\n6 . . . . . . . . . . . . . . . . Assy, IGBT/Capacitor Excel Power (TB325 Diesel) (Figure 12-4) 1\n7 . . . . . . . . . . . . . . . . Baffle, Heat Sink . . . . . . . . . . . . . . . 1\n8 . . . . . . . . . . . . . . . . Label, Warning Electric Shock Hazard (Bilingual) 1\n9 . . . . . . . . . . . . . . . . Bracket, W/Components/Harness . . . . . . . 1\n10 . . . . . . . . . . . . . . . Bracket, Mtg Components . . . . . . . . . . 1\n11 . . . . . . . . . . . . . . . Block, Stud Connection 6 Position . . . . . . 1\n12 . . . . . . . . . . . . . . . Capacitor, Elct 2000 uF 200 VDC Can 1.42 Dia 1\n13 . . . . . . . . . . . . . . . Clamp, Capacitor 1.375 Dia . . . . . . . . 1\n14 . . . . . . . . . . . . . . . Holder, Fuse Mintr .250 X 1.250 Clip Anti-Pivot 1\n15 . . . . . . . . . . . . . . . Fuse, Mtr 10 Amp 250 Volt . . . . . . . . 1\n16 . . . . . . . . . . . . . . . Rectifier, Inject Bridge .40 Amp 800V . . . . 1\n17 . . . . . . . . . . . . . . . Relay, End 12VDC Spst 70A 4pin Flange Mtg 1\n18 . . . . . . . . . . . . . . . Circuit Breaker, Auto Reset 12VDC 40 Amp 1\n19 . . . . . . . . . . . . . . . Circuit Breaker, Auto Reset 12VDC 15 Amp 1\n20 . . . . . . . . . . . . . . . Supplementary Pro, Man Reset 10 Pato 250VAC Fric 1\n21 . . . . . . . . . . . . . . . Supplementary Protector, Man Reset 30 15A 277VAC (Excel Power Only) 1\n22 . . . . . . . . . . . . . . . Jumper . . . . . . . . . . . . . . . . . 1\n23 . . . . . . . . . . . . . . . Muffler, Exhaust Eleng (Kubota D902) . . 1 Eff w/Serial No. MH350899R And Following\nItem No. Dia. Mkgs. Part No. Description Quantity\n 1 - - 276489 Panel, Front 1\n 2 - - - Label, Nameplate (Order by Model and Serial No.) 1\n 3 - - - Label, Nameplate Aux Panel (Order by Model and Serial No.) 1\n 4 - - 250732 Bezel Assy 1\n 5 - - 211416 Bezel 1\n 6 - - 216773 Cover, Receptacle Duplex 120V 1\n 7 - - 216774 Cover, Receptacle Full Kva 120/240V 1\n 8 - - 257119 Cover, Output Stud Positive 1\n 9 - - 257120 Cover, Output Stud Negative 1\n 10 - - 257121 Output Stud Negative 1\n 11 - - 211405 Pin, Hinge 1\n 12 - - 211416 Bezel 1\n 13 - - RC2-RC3 Rcpt, Str Dx Grd 2p3w 20A 125V 5r-20r 1\n 14 - - RC2-RC3 Rcpt, Str Dx Grd GFCI W/Capacitors (GFCI Models) 1\n 15 - - C5C8 Capacitor, Der C106 004/ U 3000 VDC W/Terms 1\n 16 - - - RC1 1\n 17 - - 182954 Rcpt, Str 3p4w 250/125/60Hz Mfg '14-50 1\n 18 - - CB2 - 1\n 19 - - CB1 - 1\n 20 - - 233963 Supplementary Protector, Man Reset 12 p20 250VAC Frict 1\n 21 - - PC2 - 1\n 22 - - 280614 Kit, Service Control Board (ArcReach Models) 1\n 23 - - 280615 Kit, Service Control Board (ArcReach Models) 1\n 24 - - 217683 Switch, Ignition P/S Out Handle 1\n 25 - - 168829 Transducer, Current 1000A Module Max Open Loop 1\n 26 - - 245668 Knob, Encoder 1.250 Dia Z.250 Id Push On W/Spring 1\n 27 - - 231484 Knob, Endocrit 0.67 D X 6 Inch Push On W/Spring/Print 1\n 28 - - 214133 Terminal, Pwr Output Black 1\n 29 - - 276320 Knob, Endocrit 0.67 D X 6 Inch Push On W/Spring/Print 1\n 30 - - 231683 Nut, 500-28 96hex 28s Br Conical Nut 1\n 31 - - 276484 Harness, Front Panel USB 1\n 32 - - 277524 Gasket, 14 Pin Receptacle 1\n 33 - - 278564 Foam, Led Fuel And Service 1\n 34 - - 278559 Foam, Led Process Select 1\n 35 - - 278563 Foam, Led Dig 1\n 36 - - 278485 Assy, Encoder Nut W/O-Ring 1\n 37 - - 280174 Spring, Wave (Stainless Steel) 1\n 38 - - 222064 Capacitor, Polypro Melt Film 1 uF 500 VDC 10% 1\n 39 - - 222065 Capacitor Module, Polypro Met Film 1 uF 500 VDC 10% 1\n 40 - - 277517 Gasket, Control Board Cover 2\n 41 - - 254954 Seal, Cover Control Board 1\n 42 - - 275812 Cover, Control Board 1\n 43 - - 254951 Cover, Regulator Board 1\n 44 - - PC1 - 1\n 45 - - 279396 Circuit Card Assy, Power/Aux Regulator W/Program (Prior to MJ208348R) 1\n 46 - - 280780 Circuit Card Assy, Power/Aux Regulator W/Program (Eff w/MJ208348R) 1\n 47 - - 197203 Grounding Stud Assy, Brass 1\n 48 - - S2 021467 Switch, Tgl Sgst 3A 250V Off-Nome-(On) Spd Term 1\n 49 - - 252309 Boot, Half Toggle Switch Lever (Black) 1\n 50 - - 277523 Bracket, Filter Board Mt (ArcReach Models) 1\n 51 - - 269559 Circuit Card Assy, Wcc Filter Network Potted (ArcReach Models) 1\n + Optional\nTo maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and Serial Number required when ordering parts from your local distributor. Eff w/Serial No. MH350899R And Following\nItem No. Dia. Mkgs. Part No. Description Quantity\n 1 - - 277325 Assy, IGBT/Capacitor (Includes) 1\n 2 - - 277632 Assy, IGBT/Capacitor Excel Power (Includes) 1\n 3 - - 136343 Enclosure, Sky 650x20 Pan Hd-plt Shd Pld Pt Thread Forming 10\n 4 - - 247664 Enclosure, Sky Line Inverter,Potted W/Tray (Models w/Excel Power) 1\n 5 - - 227660 Screw, 250-20x 3/8 Truss Hd-pld Thrdng St Pld......... 6\n 6 - - 247657 Bar, Rectifier Clamp 1\n 7 - - 136420 Screw, 008-32x .37 Hexwd:34d Stl Pid Sfffng Tap-rw... 2\n 8 - - 079497 Resistor, Wd Fxd 25 W 2k Ohm 1\n 9 - - 247661 Plate, Bus Negative,Dual Module 1\n 10 - - 604224 Screw, 250-20x .75 Hexwd:50d Stl Pid Sfffng Tap-rw... 2\n 11 - - 247663 Insulator, Bus-Plate Dual Module 1\n 12 - - SR1, 2, 3 259896 Rectifier 1\n 13 - - 239931 Screw, M 6-1.0x 16 Pan Hd-pld Stl Pid Sems........ 1\n 14 - - 247662 Bar, Output Bus 1\n 15 - - 247660 Plate, Bus Positive,Dual Module 1\n 16 - - 192725 Screw, 250-20x .75 Hexwd:50d Gr5 Pid Conical Washe... 1\n 17 - - 294881 Capacitor, Elit 13000uF 150 VDC Can 30 Dia 2\n 18 - - 247665 Enclosure, Bottom 1\n 19 - - 277323 Assy, IGBT Module/Heatsink 1\n + Optional\nTo maintain the factory original performance of your equipment, use only Manufacturer's Suggested Replacement Parts. Model and Serial Number required when ordering parts from your local distributor. Eff w/Serial No. MH350899R And Following\nDia. Part No. Description Quantity\n - 277286 Harness, Wrg Unit (Includes) 1\n - 177895 Conn, Body 5 Terminal 1\n - 277821 Xfrmr, Current Sensing 1\n - 240431 Conn, Rect Mini 045 12x2 Row Plug Cable Lg/Kg 1\n - 240428 Conn, Rect Mini 045 8x2 Row Plug Cable Lg/Kg 1\n - 113752 Conn, Rect Mini 045 10x2 Row Plug Cable Lg 1\n - 171037 Conn, Rect Mini 045 2x2 Row Plug Cable Lg 1\n - 135134 Conn, Rect Uni 084 9P/3 Row Plug Cable Lg 1\n - 116153 Conn, Rect Mini 045 12x2 Row Plug Cable Lg 1\n - 240459 Pin, Lkg 6 Skt Housing 1\n - 240460 Pin, Lkg 12 Skt Housing 1\n - 240462 Pin, Lkg 13 Skt Housing 1\n - 114603 Conn, Rect Uni 084 4P/5 Row Plug Cable Lg 1\n - 240481 Conn, Rect Mini 045 6x2 Row Plug Cable Lg/Kg 1\n - 113751 Conn, Rect Mini 045 8x2 Row Plug Cable Lg 1\n - 237889 Conn, Amp Supersaver 34p 4row Plug 1\n - 121780 Conn, Rect 250 2x2 Row Plug Cable Lg 1\n - 237903 Conn, Body 2 Pin Sealed Sumitomo 1\n - 237890 Seal, Conn Sumitomo Dark Green 1\n - 237897 Seal, Conn Epcosole 2p 1row Plug 1\n - 237896 Conn, Pak 3 row 1row Plug Yazaki 1\n - 237896 Conn, Skt Female Yazaki 1\n - 240511 Conn, Rear Clip Yazaki 1\n - 240685 Conn, Lever 5 Wire 12-28 Gauge 600V 20A 1\n - 280875 Conn, Lever 5 Wire 12-28 Gauge 600V 20A (Eff w/MJ210826R) 1\n - 113750 Conn, Rect Mini 045 4x2 Row Plug Cable Lg/Kg 2\n - 277617 Harness, Gate Drive (Includes) 1\n - 214951 Conn, Rect Uni 039 6P/3 Row Plug Cable Lg Seal 1\n - 114426 Conn, Rect Mini 045 16x2 Row Plug Cable Lg 1\n + Optional\n* Some Wiring Harness Components (Switches, Relays, Circuit Breakers) Are Also Referenced Elsewhere In This Parts List. Purchase Components Separately Or As Part Of The Associated Wiring Harness. \nTrailblazer 325 Diesel, Export Auxiliary Power Miller Electric Mfg. LLC\nAllied Tool Works Company\n1635 West Spencer Street\nAppleton, WI 54914 USA\n\nInternational Headquarters - USA\nUSA Phone: 920-734-5405 Auto-Attended\nUSA & Canada FAX: 920-734-5437\nInternational FAX: 920-734-2143\n\nFor International Locations Visit\nwww.MillerWelds.com\n\n© 2018 Miller Electric Mfg. LLC 2018-01\n\nORIGINAL INSTRUCTIONS - PRINTED IN USA